Fixing a noisy heater
"What the hell is that!" my wife and I sleepily blurted at 4am as a loud banging noise came through our bedroom window. Like a good husband I got up to investigate. It didn't take long to realise the noise was coming from our gas central heating unit located outside our bedroom. Too tiered and too dark to do anything about it, I turned the heater off and went back to bed.
Later that morning I took
the cover off to see if I could see what was wrong. There was nothing obvious, but the noise only occurred when the fan was running. It was more than just noise, the whole heater unit was vibrating madly. I suspected it was warn bearings in the fan motor, but being a gas appliance that I wasn't familiar with I was reluctant to pull the unit apart any further to investigate. I was also very busy at work that week and didn't really have time to stuff around with it. So we decided to call an expert.After about 3 days of no heating a service man finally came. He had a look and decided we needed a new fan motor. It would cost $450. Shocked by the price, but sick of being cold, I agreed to ordering a new motor which would take another 3 days or so to arrive.
That night, while lying freezing in bed I thought surely I could replace the bearings in the motor. If I stuffed the motor trying I'm no worse off.

So the next day I pulled the heater apart. The fan motor was really easy to get to. It sits under the combustion fan which is only held down by 6 screws and is completely separate from the scary gas components.
The fan and motor sit in a housing which after disconnecting a few wires simply lifts out.
Once I had the housing out, I removed the motor and fan to take a closer look. As soon as I did the cause of the problem was obvious. It was not the bearing, but the fan. The fan slides onto the motor shaft and is anchored to it with a small bolt. This bolt had come loose allowing the fan to slip on the motor shaft. The fan had managed to slide down the shaft and was sitting on a strange angle. When the motor span, the fan was off centre and was causing the motor and housing to vibrate.
"How good is
this" I thought. I slide the fan back into the correct position on the shaft and tightened the bolt. I gave the fan a spin and it seemed to be much more centred now.I put the heater back together and turned it on. It ran perfectly. No noise, no vibration, no $450!
I rang the service man, canceled the motor and then settled in for the evening to enjoy the warmth.
Later that night we could hear a noise coming from outside. My heart sank as I realised it was the heater again. Another night of freezingness.
The next day I again pulled the heater apart, and like before the fan had slipped on the motor shaft and was sitting on a strange angle. Again, I realigned the fan and tightened the bolt. It seemed to be ok, but the
shaft did look very warn. I held the shaft tight with one hand and tried to spin the fan with the other. Amazingly the fan span freely on the shaft. The shaft seemed to have warn and no longer sat snugly enough in the fan for the bolt to anchor it.Sick of stuffing around, I took the motor/fan into the shed and welded them together.
Crude I know, but it hasn't made a sound since.
Labels: DIY
We recently purchased a 'new' home. It was built in the early 80's in the brief period when archways were all the go. We were lucky enough to score 6 of them.















